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UTOR SERIES
UTOR Series
Large Can Toroidal Design Lowest Thermal Resistance Optimum Cooling Capability New Lower Profile Sizes New Heat-Sink Mounting Kit RoHS Compliant (Pb-Free)
Engineering Bulletin Mar 07
The UTOR series now offers higher capacitance and ripple current per case size. The upgrade allows the inverter designer to significantly reduce the size, weight, and cost of the capacitor bank. Its patented toroidal geometry is ideal for cooling by either forced air or by heat-sink with the use of a new mounting kit option. The heat-sink kit option provides optimum thermal transfer while maintaining electrical isolation. These capacitors have an endurance rating of 5,000 hours at 105 C or 20,000 hours at 85 C with the rated ripple current applied. The UTOR series represents the optimum cost per amp of ripple current for a screw terminal mounted electrolytic capacitor.
TOROIDAL 105 C
UTOR
Summary of Specifications
Screw terminals, high ripple Metric thread. Capacitance range: 680 to 10,000F. Voltage range: 350 to 500VDC. Operating temperature range: 40 C to 105 C. Leakage current: 0.02CV(A) or 5mA, whichever is smaller, after 5 minutes at
25 C.
Standard capacitance tolerance: 20% Nominal case size (D L): D = 76mm (3.000"); L = 54mm (2.125") to 168mm (6.625"). Rated lifetime: 5,000 hours at 105 C with rated ripple current applied.
United Chemi-Con, Inc. 9801 W. Higgins Road, Rosemont, IL 60018 Tel 847-696-2000 Fax 847-696-9278 www.chemi-con.com
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UTOR Series
UTOR Specifications - Screw Terminals
Item Category Temperature Range Rated Voltage Range Capacitance Range Capacitance Tolerance Leakage Current I 40 to 105 C 350 to 500VDC 680 to 10,000 F at 20% ( M ) at 25 C, 120Hz Characteristics
Engineering Bulletin Mar 07
25 C, 120Hz 25 C.
0.02CV ( A ) or 5mA, whichever is smaller, after 5 minutes at
Where I = Max. leakage current ( A ), C = Nominal capacitance ( F ) and V = Rated voltage ( V ) Rated Ripple Current Multipliers Ambient Temperature ( C )
45 C 2.45 65 C 2.12 85 C 1.73 105 C 1.00
Cooling
Mounting Type Clamp Mount Heat-Sink (air cooled) Heat-Sink (fluid cooled) Air Velocity Static 1.00 1.20 1.35 1.0m /s 1.20 1.45 1.65 2.0m /s 1.30 1.55 1.75
Endurance (Load Life)
The following specifications shall be satisfied when the capacitors are restored to 25 C after subjecting them to DC voltage for 5,000 hours at 105 C with the rated ripple current applied. The sum of the DC voltage and peak AC voltage must not exceed the full rated voltage of the capacitors. Capacitance change: 20% of initial measured value Tan ( DF ) : 200% of initial specified value Leakage current : initial specified value
Shelf Test
The following specifications shall be satisfied when the capacitors are restored to 25 C after exposing them for 1,000 hours at 105 C without voltage applied. The rated voltage shall be applied to the capacitors for a minimum of 30 minutes, at least 24 hours and not more than 48 hours before the measurements. Capacitance change: 20% of initial measured value Tan ( DF ) : 200% of initial specified value Leakage current : initial specified value
Vibration Rating Maximum Tightening Torque
10 -55Hz, 10g sinusoidal in three axis, 2 hours per axis.
Terminal Code CT Thread Size M5x0.8 3 Threads Engaged in*lb 18.0 N*m 2.0 6 Threads Engaged in*lb 28.5 N*m 3.2
TOROIDAL 105 C
Typical Inductance Custom Designs
25nH at 1MHz Custom CV values per case size may be available upon request. Contact appropriate representative with specific requirements.
UTOR
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United Chemi-Con, Inc. 9801 W. Higgins Road, Rosemont, IL 60018 Tel 847-696-2000 Fax 847-696-9278 www.chemi-con.com
UTOR Series
Diagram of Dimensions - Screw Terminals
Toroidal Large Can / Screw Terminals
F
Engineering Bulletin Mar 07
Unit: mm and inches
M5 Thread
45
Toroidal Core Vent A S T
J
B
Insulation
L Crimped Case
H
A' D
Insulating End-Disk
Terminal Specifications in Millimeters
Terminal Code CT Thread Size M5x0.8 Minimum Thread Depth 10.5 J 0.50 7.0
OS OT
Terminal Specifications in Inches
Terminal Code CT Thread Size M5x0.8 Minimum Thread Depth 0.413 J 0.020 0.276
OS OT
0.25 13.0
0.25 18.5
0.010 0.512
0.010 0.728
TOROIDAL 105 C
UTOR
Case Dimensions in Millimeters
OA OA'
Case Dimensions in Inches
B 0.5 9.5 F 0.25 31.8
OA OA'
0.20 16.3
0.30 18.9
0.008 0.642
0.012 0.744
B 0.020 0.374
F 0.010 1.250
Case Size Code E54 E67 E79 E92 EA5 EB7 ED0 EE3 EF5 EG8
OD
2.0 76 76 76 76 76 76 76 76 76 76
L 2.0 54 67 79 92 105 117 130 143 155 168
H 1.0 61 74 86 99 112 124 137 150 162 175
Case Size Code E54 E67 E79 E92 EA5 EB7 ED0 EE3 EF5 EG8
OD
0.080 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000 3.000
L 0.080 2.125 2.625 3.125 3.625 4.125 4.625 5.125 5.625 6.125 6.625
H 0.040 2.402 2.913 3.386 3.898 4.409 4.882 5.394 5.906 6.378 6.890
United Chemi-Con, Inc. 9801 W. Higgins Road, Rosemont, IL 60018 Tel 847-696-2000 Fax 847-696-9278 www.chemi-con.com
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UTOR Series
Mounting Hardware - Screw Terminals
Type C: Three-Footed Clamp
360 3
Engineering Bulletin Mar 07
Unit: mm (inches)
30 45 D 5 15 A T J G K 5.1 0.5 (2 holes) (0.201 0.020) R S B
Clamp: Zinc with silver trivalent chromate post treatment. Hardware: Screw, washer and hexagon nut included with each clamp.
Type C: Clamp Specifications
Mounting Code C Case
OD
A 1.0 (0.040) 44.5 (1.750)
B 1.0 (0.040) 49.2 (1.937)
G 1.0 (0.040) 13.3 (0.524)
J 0.5 (0.020) 4.5 (0.177)
K 0.5 (0.020) 7.1 (0.280)
R 1.0 (0.040) 19.1 (0.751)
S 1.0 (0.040) 9.5 (0.374)
T 0.5 (0.020) 1.0 (0.040)
76.2 (3.000)
TOROIDAL 105 C
UTOR
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United Chemi-Con, Inc. 9801 W. Higgins Road, Rosemont, IL 60018 Tel 847-696-2000 Fax 847-696-9278 www.chemi-con.com
UTOR Series
Mounting Hardware - Screw Terminals
Type H: Heat Sink Mounting Kit
Engineering Bulletin Mar 07
Unit: mm (inches)
1 Socket Head
Tap Screw "A" "A"
M5 x 20
7
Lock Washer
2 Retaining Bushing
N M
1
2
K
3 Insulation
UL94VW1 >5000V 1W/mk
Electrical
7
J G T1 T F M12 x 16
3
E
4 Aluminum Post
5 Lock Washer
6
5 4
76.2
6 Hexagon
Jam Nut
M12
TOROIDAL 105 C
SECTION "A" - "A"
KIT ASSEMBLY
TOP VIEWS
UTOR
Type H: Heat Sink Mounting Kit Dimensions
Mounting Code H H H H H H H H H H Case Size Code E54 E67 E79 E92 EA5 EB7 ED0 EE3 EF5 EG8 T 0.2 (0.008) 35 (1.378) 35 (1.378) 60 (2.362) 60 (2.362) 60 (2.362) 60 (2.362) 111 (4.370) 111 (4.370) 111 (4.370) 111 (4.370) T1 0.5 (0.020) 58 (2.280) 71 (2.780) 83 (3.280) 96 (3.780) 109 (4.280) 121 (4.780) 134 (5.280) 147 (5.780) 160 (6.280) 172 (6.780) Dimension E F G J
OK
Millimeters 18.6 Max. 0.56 0.05 2.00 0.13 8.00 0.13 15.24 0.20 6.76 0.13 5.49 0.13
Inches 0.732 Max. 0.022 0.002 0.080 0.005 0.315 0.005 0.600 0.008 0.266 0.005 0.216 0.005
M N
United Chemi-Con, Inc. 9801 W. Higgins Road, Rosemont, IL 60018 Tel 847-696-2000 Fax 847-696-9278 www.chemi-con.com
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UTOR Series
Part Numbering System for UTOR Series
18 Fields
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Engineering Bulletin Mar 07
When ordering, always specify complete 18-field global part number.
E TOR 4 0 1 CTN 3 9 2MEA 5M
9
8
7
6
5
4
3
TOROIDAL 105 C
UTOR
2
1
Supplement Code. Field 18. C = PET insulation with end disk. F = Coated can. M = Pb-free PVC insulation with end disk. Case Size. Fields 15, 16 and 17. The single letter diameter code is inserted in field 15. E = O76.2mm (O3.000") The double character length code is inserted in fields 16 and 17. For lengths 99mm, insert the actual length rounded to nearest millimeter. For lengths of 100mm or more, insert the appropriate alpha numeric code as indicated below. 54 = 54mm (2.125") 67 = 67mm (2.625") 79 = 79mm (3.125") 92 = 92mm (3.625") A5 = 105mm (4.125") B7 = 117mm (4.625") D0 = 130mm (5.125") E3 = 143mm (5.625") F5 = 155mm (6.125") G8= 168mm (6.625") Capacitance Tolerance. Field 14. M = 20% Capacitance. Fields 11, 12 and 13. Expressed in Microfarads. The first two digits are significant figures inserted in fields 11 and 12, and the third digit inserted in field 13 indicates the number of zeros for capacitance of 10 F or more. R indicates the decimal point for capacitance less than 10 F (e.g. 3R9 = 3.9 F; 390 = 39 F; 391 = 390 F; 392 = 3,900 F; 393 = 39,000 F ). Mounting Hardware. Field 10. N = None. C = Three-footed clamp. H = Heat sink kit. Terminal Type. Fields 8 and 9. CT = M5x0.8 screw thread. DC Rated Voltage. Fields 5, 6 and 7. Expressed in Volts. The first two digits are significant figures inserted in fields 5 and 6, and the third digit inserted in field 7 indicates the number of zeros for rated voltage of 10VDC or more. R indicates the decimal point for rated voltage less than 10VDC (e.g. 4R0 = 4.0VDC; 400 = 40VDC; 401 = 400VDC). Series Name. Fields 2, 3 and 4. Enter the 3-letter/digit series name in fields 2, 3 and 4. If the series name is only 2 letters/digits, place a dash in field 4. For a series name with more than 3 letters/digits, refer to the individual series for the appropriate 3-field series name. Capacitor Type. Field 1. Aluminum Electrolytic Capacitor (Polar).
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United Chemi-Con, Inc. 9801 W. Higgins Road, Rosemont, IL 60018 Tel 847-696-2000 Fax 847-696-9278 www.chemi-con.com
UTOR Series
Standard Voltage Ratings - Screw Terminals
Rated Voltage (WVDC) Capacitance (F ) Global Part Number Nominal Case Size* D L ( mm ) Case Size Code Maximum ESR ( m ) at 25 C, 120Hz
Engineering Bulletin Mar 07
Rated Ripple Current (A rms) at 105 C 120Hz
11.8 15.4 17.1 21.6 24.9 30.2 34.5 41.0 10.7 13.9 15.4 18.1 20.8 24.0 27.4 31.4 37.1 9.3 12.2 14.9 17.5 20.1 24.2 27.6 32.7 9.3 12.2 13.5 15.9 18.5 21.1 24.2 28.6 6.5 8.4 10.3 12.0 14.0 16.3 19.6 22.1
300Hz
14.1 18.5 20.5 26.0 29.9 36.2 41.4 49.2 12.9 16.7 18.5 21.8 25.0 28.8 32.9 37.7 44.5 11.1 14.6 17.9 21.0 24.1 29.1 33.1 39.2 11.1 14.6 16.2 19.0 22.2 25.3 29.1 34.3 7.8 10.1 12.4 14.4 16.8 19.5 23.5 26.5
>3kHz
16.5 21.6 23.9 30.3 34.9 42.2 48.3 57.4 15.0 19.5 21.6 25.4 29.1 33.6 38.3 44.0 52.0 13.0 17.1 20.9 24.5 28.2 33.9 38.6 45.7 13.0 17.1 18.9 22.2 25.9 29.6 33.9 40.1 9.1 11.8 14.4 16.8 19.6 22.8 27.4 31.0
350 Volts
400 Volts Surge
1,800 2,700 3,300 4,700 5,600 6,800 8,200 10,000 1,500 2,200 2,700 3,300 3,900 4,700 5,600 6,800 8,200 1,200 1,800 2,200 3,300 3,900 4,700 5,600 6,800 1,000 1,500 2,200 2,700 3,300 3,900 4,700 5,600 680 1,000 1,500 1,800 2,200 2,700 3,300 3,900
ETOR351CTN182ME54M ETOR351CTN272ME67M ETOR351CTN332ME79M ETOR351CTN472ME92M ETOR351CTN562MEA5M ETOR351CTN682MED0M ETOR351CTN822MEE3M ETOR351CTN103MEG8M ETOR401CTN152ME54M ETOR401CTN222ME67M ETOR401CTN272ME79M ETOR401CTN332ME92M ETOR401CTN392MEA5M ETOR401CTN472MEB7M ETOR401CTN562MED0M ETOR401CTN682MEE3M ETOR401CTN822MEG8M ETOR421CTN122ME54M ETOR421CTN182ME67M ETOR421CTN222ME79M ETOR421CTN332ME92M ETOR421CTN392MEA5M ETOR421CTN472MED0M ETOR421CTN562MEE3M ETOR421CTN682MEG8M ETOR451CTN102ME54M ETOR451CTN152ME67M ETOR451CTN222ME79M ETOR451CTN272ME92M ETOR451CTN332MEA5M ETOR451CTN392MEB7M ETOR451CTN472MED0M ETOR451CTN562MEF5M ETOR501CTN681ME54M ETOR501CTN102ME67M ETOR501CTN152ME79M ETOR501CTN182ME92M ETOR501CTN222MEA5M ETOR501CTN272MEB7M ETOR501CTN332MEE3M ETOR501CTN392MEG8M
76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76 76
54 67 79 92 105 130 143 168 54 67 79 92 105 117 130 143 168 54 67 79 92 105 130 143 168 54 67 79 92 105 117 130 155 54 67 79 92 105 117 143 168
E54 E67 E79 E92 EA5 ED0 EE3 EG8 E54 E67 E79 E92 EA5 EB7 ED0 EE3 EG8 E54 E67 E79 E92 EA5 ED0 EE3 EG8 E54 E67 E79 E92 EA5 EB7 ED0 EF5 E54 E67 E79 E92 EA5 EB7 EE3 EG8
44 30 24 17 14 12 10 8 53 36 30 24 21 17 14 12 10 89 59 40 32 27 23 19 16 89 59 48 40 32 27 23 19 206 140 93 78 64 52 42 36
400 Volts
450 Volts Surge
420 Volts
470 Volts Surge
450 Volts
500 Volts Surge
TOROIDAL 105 C
500 Volts
550 Volts Surge
UTOR
For mounting and construction options, refer to the part numbering system for descriptions and codes. * Refer to diagram of dimensions for detailed case size specifications.
United Chemi-Con, Inc. 9801 W. Higgins Road, Rosemont, IL 60018 Tel 847-696-2000 Fax 847-696-9278 www.chemi-con.com
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